Manufacturing
Dec 1, 2025

Thruline Case Study: Connecting Engineering and ERP Data for Real-World Analytics

When you're dealing with complex engineering projects, having data scattered across different systems isn't just inconvenient: it's a roadblock to ma

Thruline Case Study: Connecting Engineering and ERP Data for Real-World Analytics

When you're dealing with complex engineering projects, having data scattered across different systems isn't just inconvenient: it's a roadblock to making informed decisions. Lucas Smith, an engineer and Thruline customer, found himself facing exactly this challenge until he discovered how Thruline's API could bridge the gap between engineering and business data in ways he never thought possible.

The Challenge: Data Islands in Engineering

Lucas's team had a problem that's all too familiar in manufacturing and engineering environments. They were drowning in data, but it was siloed across different systems with no easy way to connect the dots.

"Previously didn't have a good way to match our engineering data with our business ERP data," Lucas explained during our recent conversation. His team would run tests on motors and collect engineering data, but once that information entered their system, they lost crucial business context.

Think about it: You've got a test motor generating performance data, but you can't easily trace back to understand which specific propellant was used, what materials went into manufacturing, or even basic supply chain information. For  engineers trying to assess performance, this missing context was like trying to solve a puzzle with half the pieces missing.

The disconnect wasn't just frustrating: it was limiting their ability to do meaningful analytics. "We would have a motor and test data, but not know much about it once the engineering data was put into the system," Lucas noted. The team had their internal propellant data on one side and test data on the other, but no reliable way to connect the full analytical chain.

The Solution: API-Driven Data Integration

Enter Thruline's API. What Lucas discovered was that by using a simple serial number as the "seed parameter," he could unlock a complete traceability chain that connected engineering and business data seamlessly.

"The easiest way to match our engineering data with our business ERP data is through calling the API for my application," Lucas said. The beauty of the solution wasn't just that it worked: it was intuitive once you understood the structure.

Lucas built a Python client that interfaces with Thruline, constructing specific queries based on the parameters he needs to pull. "Once I got that set up and tested, it was pretty straightforward," he explained. The system allows him to start with a single data point: like a serial number: and build out a complete picture from there. The integration was built, tested and deployed in 3 days.

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Here's what makes this approach powerful: instead of manually hunting through multiple systems to piece together information, Lucas can now generate an entire traceability report based on just one piece of data. "The fact that you can build out an entire traceability report based on a single piece of data that you have from another system, that was very helpful," he said.

Implementation: From Confusion to Clarity

Like many engineers encountering ERP systems for the first time, Lucas initially found the learning curve challenging. "Half of it was me being kind of unfamiliar with business systems," he admitted. But once the table schema and format clicked, everything fell into place.

"Once it clicked, it was much like... it was pretty straightforward to work with," Lucas reflected. This speaks to something we see consistently with Thruline implementations: there's often an "aha" moment where the logical structure becomes clear, and from that point forward, the system feels intuitive rather than complex.

The Bigger Picture: Why This Matters

Lucas's story illustrates a broader trend in modern manufacturing and engineering: the need to break down data silos that have historically separated engineering and business operations. When these systems can talk to each other seamlessly, it unlocks analytical possibilities that neither side could achieve independently.

"It solved a missing link in this overall analysis chain," Lucas summarized. That missing link isn't unique to his organization: it's a challenge facing engineering teams across industries who are trying to make data-driven decisions while working with disconnected systems.

The API-first approach that Thruline takes makes this kind of integration not just possible, but practical. Rather than requiring massive system overhauls or complex data migration projects, teams can start with targeted use cases and expand organically as they prove value.

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For engineering organizations looking to improve their analytical capabilities, Lucas's experience offers a clear playbook: start with a specific use case (like traceability), identify the key data relationships you need to establish, and leverage API integration to create those connections without disrupting existing workflows.

The result is exactly what Lucas achieved: engineers who can focus on engineering problems rather than data hunting, with complete business context to inform their technical decisions. In an industry where the margin between good and great often comes down to having the right information at the right time, that's the kind of competitive advantage that pays dividends far beyond the initial implementation effort.

Want to see how Thruline can help connect your engineering and business data? Reach out to our team to explore what's possible for your organization.

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